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Reduction of Packaging Materials by Product Related Information
1. Activities to Reduce Packaging Materials Used for Repair Parts

 1) Reduction in the use of packaging materials for repair parts
In fiscal 2002, the total use of packaging materials for repair parts amounted to 13,545 tons, up 172 tons on the previous fiscal year.
Such a rise was caused by an increase in the sales of parts. As a result of taking the following measures to minimize the use of packaging materials, we could save the use of packaging materials by 250 tons in fiscal 2002.

 2) Activities to reduce packaging materials
Example of reducing the use of cardboard for packaging materials

Before improvement

After improvement
Reduction of packaging materials
Reduction in the use of cardboard
Use of more compact packaging materials for larger-sized parts
(1996 model parts: bumpers, bonnets, fenders, and doors)
Replacement of cardboard boxes used for odd-lot items with plastic bags and change in materials used for making cardboard boxes to reduce the unit weight of packaging materials
2. Activities to Reduce Packaging Materials Used for Knock-down (KD) Parts*

*Knock-down parts refer to parts for knock-down shipments (unassembled sets of parts for delivery overseas for assembly at the overseas destination).
 1) Expanded use of returnable internal containers
By using returnable internal containers for the export of parts to the United Kingdom, the amount of cardboard materials used for export was reduced by 340 tons.
 2) Expanded use of returnable external cases
In countries where we use returnable external cases, these cases accounted for 75% of the total cases (10 countries) used for transportation. In fiscal 2002, the application of returnable external cases was not expanded to other countries.
 3) Development of new-type returnable cases
We developed new pallet-type returnable cases to export transmissions to the United Kingdom. In the past, materials used for securing the contents of the cases, such as styrene foam and cardboard were locally disposed of as waste, but presently, almost no waste is generated in the transportation process.
New-type returnable cases
3. Export of Completed Motorcycles

We are using returnable cases for exporting completed motorcycles to Europe and promoting the use of non-cardboard packaging materials (using only steel cases) for export to other areas. For the import of completed motorcycles from China, we have achieved zero waste in the transportation of scooters through the use of returnable pallets.
 
Motorcycles returnable pallets
4. Transportation of Power Products

By using returnable steel cases instead of the combined use of one-way steel cases and cardboard cases for the domestic transportation of medium and large-sized outboard engines, we have been able to reduce the use of steel and cardboard materials.  
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